EPS Block Molding Machine for Insulation Panel and Construction

EPS Block Molding Machine for Insulation Panel and Construction

EPS Block Line, EPS Block Machine, EPS Foam Block manufacturer / supplier in China, offering EPS Block Molding Machine for Insulation Panel and Construction, 3D EPS Wire Mesh Panel Production Line, XPS (extruded polystyrene) Insulation Panel Production Line and so on.

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Product Details

Basic Info


  • Condition: New

  • Automatic Grade: Automatic

  • Transmission Method: Hydraulic Pressure

  • Transport Package: Container

  • Origin: Xinxiang

  • Certification: ISO

  • Customized: Customized

  • Structure: Horizontal

  • Trademark: GB

  • Specification: 4000x1200x1000

  • HS Code: 84779000

Product Description

EPS Block Production line

Whole process:   EPS Beads--pre-expander --silo--block molding machine--cutting machine --EPS sheets or profile

Auxiliary equipment: Steam boiler and accumulator ,  Air compressor and Air receiver ,  water cooling tower and pumps

EPS block molding Application:

EPS sheet for insulation

EPS element for construction

EPS profile for decoration


Daily 300 cubic Meter EPS Block Production Line list

1BATCH PRE-EXPANDER SPJ150B 
Density :8-30g/l
1unit
2EPS BLOCK MOLDING MACHINE SPB400
WITH VACUUM SYSTEM LENGTH
Length 4m x 1.2 mx 1m
1unit
3CUTTING MACHINE SPC4001units
4Re-Cycling Machine 1unit
BAuxiliary Equipment 
5SILO(Semi-Auto) SYSTEM20units
6AIR COMPRESSOR   3.6m3/min, 7 bar1unit
7COMPRESSED AIR TANK WITH ACCESSARY  2 m21unit
8STEAM ACCUMULATOR  12m3 volumn1unit
    9COOLING WATER PUMP,COOLING TOWER
50m3/hour , as well as 7.5kw pump.  
 unit
10STEAM BOILER   2 tons per hour , 1Mpa1unit
   

Main equipment:
EPS Pre-expander with double expansion 

Chamber diametermm1600
Chamber heightmm2000
Outer steam pressureMpa0.4-0.6
Inner steam pressureMpa0.015-0.05
Steam consumptionkg/h200
Outer air pressureMpa0.4-0.6
Inner air pressureMpa0.4-0.6
Air consumptionm3/h31
Capacitykg/h600-1300
Tolerance ±3%
Connected loadkw32
Power supplyv/hz380/50
Weightkg6500


Three Safety features and protective fence on top
 -  All procedures are controlled by HMI & PLC, all parameters can be revised in HMI with easy operation
 -  All material connected with EPS resin in expansion Chamber are made of SUS 304 Stainless steel  
 -  High density Rock wool used for insulation layer to reduce temperature undulate & steam consumption.
 -  Steam system controlled by origin Japanese Pressure Reduction Valve, Brand "Yoshitake" 
 -  EPS Resin weight in Each cycle are controlled by accurate weight sensor
 Stable pressure & stable temperature insure density tolerance within 3% 
-  Second Expansion is available for lower density
-  The Fluid bed equipped with special heater to shorten beads aging time and reduce energy consumption.
 All electronics are brand Schneider, pneumatic valves are brand Airtec

Block molding machine 
 

Item  type PSB-DZ200PSB-DZ300PSB-DZ400 
PSB-DZ600
Mould cavity sizemm2040*1240*1030(mm)3060*1240*1030(mm)4080*1240*1030(mm)6100*1240*1030(mm)
Block size mm 2000*1200*1000(mm)3000*1200*1000(mm)4000*1200*1000(mm)6000*1200*1000(mm)
SteamentryDN80DN80DN150DN150
 consumption30-50kg/cycle50-70kg/cycle60-90kg/cycle100-130kg/cycle
 pressure0.8Mpa0.8Mpa0.8Mpa0.8Mpa
Compressed AirentryDN40DN40DN40DN40
 consumption1.5-2 m3 /cycle1.8-2.2 m3 /cycle2-2.5 m3 /cycle2-3 m3 /cycle
 pressure0.6Mpa0.6Mpa0.6Mpa0.6Mpa
Cooling waterentryDN40DN40DN40DN40
 consumption0.2-0.4 m3 /cycle0.4-0.6 m3 /cycle0.6-0.8 m3 /cycle0.8-1 m3 /cycle
 pressure0.4-0.6Mpa0.4-0.6Mpa0.4-0.6Mpa0.4-0.6Mpa
Drainagevacuum drainΦ125mmΦ125mmΦ125mmΦ125mm
 steam ventΦ100mmΦ100mmΦ200mmΦ200mm
 condensateΦ100mmΦ100mmΦ100mmΦ100mm
 Blower outletΦ125mmΦ125mmΦ150mmΦ150mm
Throughput15kg/m35min/cycle6min/cycle7min/cycle8min/cycle
Powerkw 20.5-24.5kw20.5-24.5kw24.5-35.5kw24.5-35.5kw
Overall dimensionL*W*H5700*4000*2850(mm)7200*4500*3000(mm)11000*4500*3000(mm)2600*3960*2906(mm)
Weightkg 6000kg7200kg12000kg15000kg
Room height requiredmm 6000mm6000mm6000mm6000mm


Cutting machine :

ITEMUNITSPQ6000P
Suitable for block size  mm6000*1250*1000
Min. Cutting thickness  mm20
Cutting speed  m/min0.5-1
Max. Wires in horizontal     piece51
Max. Wires in cross vertical  piece6
Max. Wires in cross cutting  piece1
Hot wire specification  mm0.4-0.8
Connected load  Kw 13
Power supply  V/HZ 380/50
Weight  Kg 1500
Contour size MM8500*1800*2500







 

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